Advanced Foundry Filtration Systems for Superior Metal Casting Quality
Evolutionary Filtration Technology for Superior Metal Casting Quality
Temperature Resistance
For high temperature molten metals from 700°C to 1760°C
Filter Materials
Fiberglass, Honeycomb Ceramic, SiC/ZrO2/Al2O3 Foam Ceramic
Applicable Metals
Steel, Iron, Aluminum, Copper and Alloys
Contact our filtration experts today to discuss your specific application and learn how our filter technology can reduce defects, increase yields, and enhance your bottom line. We will analyze your current process and recommend the best filtration solution.
Metal Filtration Technology Development Process
Foundries and metal casting operations face persistent challenges from non-metallic inclusions, oxides, and slag that compromise final product quality, increase rejection rates, and limit production efficiency. Traditional foundry practices have struggled to effectively address these contaminants, especially as manufacturing standards continue to rise.
Metal filtration technology has made significant progress over the past few decades. Each generation of metal filtration systems has significantly improved metal purity, casting quality, and production efficiency, representing one of the most significant technological advancements in the foundry industry.
From the initial fiberglass mesh filters to honeycomb ceramics and now to advanced ceramic foam filters, each generation has brought new improvements in temperature resistance, filtration efficiency, and mechanical strength.
Today’s ceramic foam filters – available in silicon carbide, zirconia, and alumina filters – offer unprecedented levels of inclusion removal, with filtration efficiency rates reaching 95%. This translates directly to measurable business outcomes: scrap rates reduced by up to 35%, improved surface finish, enhanced mechanical properties, and simplified gating systems.
Our comprehensive range covers all three generations, ensuring you have the right solution regardless of your specific metal casting application, from aluminum automotive components to high-temperature steel castings.
Metal Filtration Types
Different metals, casting methods, and quality requirements demand specialized filtration approaches. A one-size-fits-all strategy fails to address the unique characteristics of various molten metals and their specific inclusion types. Our comprehensive filtration portfolio spans three generations, each offering specific advantages for different casting applications:
First-Generation Fiberglass Mesh Filters
Economical Solution for Basic Foundry Filtration Needs
Withstands temperatures of 700°C to 1700°C
Available in mesh sizes from 0.8×0.8mm to 2.5×2.5mm
Configurable as flat sheets, or cap-style filter designs
Ideal for aluminum, iron, steel, and copper casting applications
Second-Generation Honeycomb Ceramic Filters
Enhanced Structural Integrity with Improved Flow
Cordierite and mullite compositions
Temperature resistance up to 1390°C
Cell densities of 100-300 cells per square inch
Excellent for copper alloys and iron castings
Superior mechanical strength against metal impact
Third-Generation Ceramic Foam Filters
State-of-the-art filtration performance
Available in SiC (1560°C), ZrO2 (1760°C), and Al2O3 (1250°C) filter materials
Pore sizes from coarse 10 PPI to ultra-fine 60 PPI
Three-dimensional tortuous path for superior inclusion capture
Optimized for all metal types including high-temperature steel applications
This comprehensive range ensures every foundry can implement the ideal filtration solution for their specific metal, temperature range, and quality requirements, delivering measurable improvements in final product quality.
Technical Specifications
|
Specification |
First-Generation Fiberglass Mesh |
Second-Generation Honeycomb Ceramic |
Third-Generation SiC Foam |
Third-Generation ZrO2 Foam |
Third-Generation Al2O3 Foam |
|
Max Temperature |
700°C-1700°C |
1390°C |
1560°C |
1760°C |
1250°C |
|
Primary Materials |
High-silica glass fiber, Alkali-free glass fiber |
Cordierite, Mullite |
Silicon Carbide |
Zirconia |
Alumina |
|
Structure |
Woven mesh |
Parallel channels |
3D reticulated foam |
||
|
Porosity |
0.8×0.8mm to 2.5×2.5mm mesh |
100-300 CPSI |
10-40 PPI |
10-40 PPI |
10-60 PPI |
|
Flow Control |
Limited |
Good |
Excellent |
||
|
Metal Applications |
Aluminum, Copper, Iron, Steel Casting |
Copper, Iron, Aluminum Casting |
Iron, Copper Casting |
Steel, High-temp alloys |
Aluminum |
FoundryMax’s complete foundry filtration range delivers unmatched metal quality improvement across all casting operations. By offering all three generations of filter technology with industry-leading material formulations, we provide solutions precisely matched to your technical requirements and budget constraints.
Our filters not only remove inclusions, but also optimize metal flow, simplify gating systems, and ultimately deliver higher-quality castings at lower total production costs.
SiC Foam Filter
Filter in Pouring Cup
SiC Ceramic Filter
Filter in Sand Casting Process
Fiberglass Mesh Filter
Filter in LPDC Casting Process
Mesh Filter
Honeycomb Ceramic Filter
For All Casting Processes
Compatible with all common metal castings: steel, iron, aluminum, copper, and their alloys
Compatible with all casting processes: sand casting, investment casting, die casting, lost foam casting, and more
Integrates with common gating system designs: including direct pour, offset pour, and horizontal pour configurations
Works with standard and specialized filter molds and retainers, and is compatible with both horizontal and vertical parting line mold designs
Other Foundry Filter Types
Different metals, casting methods, and quality requirements demand specialized filtration approaches. A one-size-fits-all strategy fails to address the unique characteristics of various molten metals and their specific inclusion types. Our comprehensive filtration portfolio spans three generations, each offering specific advantages for different casting applications:
FM-09 SIC Filter
The high-performance ceramic filter designed for the aluminum alloy casting industry is made of silicon carbide (SiC) high-temperature resistant material sintered through a special process. It can efficiently filter non-metallic inclusions in aluminum alloy molten metal.
FM-02 Reinforced SiC Filter
FM-02 filter has higher strength and higher temperature resistance than ordinary ceramic foam filter, and can withstand heavier casting and higher temperature casting. It is mainly suitable for harsh environments such as filter plates placed at the bottom of the sprue or casting with heavy weight.
FM-08 Magnesium Ceramic Filter
It performs better when processing titanium, magnesium alloy and other metals, and can effectively filter non-metallic inclusions in molten metals. It has good thermal shock stability and mechanical strength, and can adapt to drastic temperature changes.
Filter Applications
Through continuous innovation in material technology, our filtration solutions have expanded from the foundry industry to the environmental protection field, and are committed to providing more efficient and sustainable product support for industrial manufacturing and green life.
Iron Filtration
Steel Casting Purification
Aluminum Filtration
Copper Filtration
Magnesium Casting Filtration
Air and Water Filtration
Improve your casting quality today with our advanced ceramic filtration technology. Our technical team will analyze your specific casting challenges and recommend the best filtration solution to significantly reduce defects and increase your profitability. Contact us for personalized consultation and filtration recommendations.
Discover Your Optimal Filtration Solution
Request a free consultation with our filtration specialists to identify the ideal filter technology.
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Address
Guanting Industrial Park, Cangzhou City,
Hebei Province, China
